Electromechanical Education

Bipolar junction transistors (Also known as BJTs) can be used as an amplifier, filter, rectifier, oscillator, or even a switch, which we cover an example in the first section. The transistor will operate as an amplifier or other linear circuit if the transistor is biased into the linear region. The transistor can be used as a switch if biased in the saturation and cut-off regions. This allows current to flow

Calculate the voltage output by the secondary winding of a transformer if the primary voltage is 35 volts, the secondary winding has 4500 turns, and the primary winding has 355 turns. Vsecondary =

Shaded Pole Induction Motor An easy way to provide starting torque to a single phase motor is to embed a shorted turn in each pole at 30° to 60° to the main winding. (Figure below) Typically 1/3 of the pole is enclosed by a bare copper strap. These shading coils produce a time lagging damped flux spaced 30° to 60° from the main field. This lagging flux with the undamped main component produces a rotating

It is very important to keep in mind that the “normal” contact status of a process-actuated switch refers to its status when the process is absent and/or inactive, not “normal” in the sense of process conditions as expected during routine operation. For instance, a normally-closed low-flow detection switch installed on a coolant pipe will be maintained in the actuated state (open) when there is regular coolant flow through the

After the introduction of the DC electrical distribution system by Edison in the United States, a gradual transition to the more economical AC system commenced. The lighting worked as well on AC as on DC. Transmission of electrical energy covered longer distances at a lower loss with alternating current. However, motors were a problem with alternating current. Initially, AC motors were constructed like DC motors, but numerous problems were encountered

SCRs are unidirectional (one-way) current devices, making them useful for controlling DC only. If two SCRs are joined in back-to-back parallel fashion just like two Shockley diodes were joined together to form a DIAC, we have a new device known as the TRIAC: (Figure below) The TRIAC SCR equivalent and, TRIAC schematic symbol Because individual SCRs are more flexible to use in advanced control systems, these are more commonly seen

Single Phase Synchronous Motors Single phase synchronous motors are available in small sizes for applications requiring precise timing such as timekeeping, (clocks) and tape players. Though battery-powered quartz regulated clocks are widely available, the AC line operated variety has better long term accuracy—over a period of months. This is due to power plant operators purposely maintaining the long term accuracy of the frequency of the AC distribution system. If

A special type of relay is one which monitors the current, voltage, frequency, or any other type of electric power measurement either from a generating source or to a load for the purpose of triggering a circuit breaker to open in the event of an abnormal condition. These relays are referred to in the electrical power industry as protective relays. The circuit breakers which are used to switch large quantities

Transformers with Multiple Secondaries Transformers are very versatile devices. The basic concept of energy transfer between mutual inductors is useful enough between a single primary and single secondary coil, but transformers don’t have to be made with just two sets of windings. Consider this transformer circuit: Transformer with multiple secondaries provides multiple output voltages. Here, three inductor coils share a common magnetic core, magnetically “coupling” or “linking” them together.

A practical application of switch and relay logic is in control systems where several process conditions have to be met before a piece of equipment is allowed to start. A good example of this is burner control for large combustion furnaces. In order for the burners in a large furnace to be started safely, the control system requests “permission” from several process switches, including high and low fuel pressure, air

PARTS AND MATERIALS 4001 quad NOR gate (Radio Shack catalog # 276-2401) 4070 quad XOR gate (Radio Shack catalog # 900-6906) Two, eight-position DIP switches (Radio Shack catalog # 275-1301) Two light-emitting diodes (Radio Shack catalog # 276-026 or equivalent) Four 1N914 “switching” diodes (Radio Shack catalog # 276-1122) Ten 10 kΩ resistors Two 470 Ω resistors Pushbutton switch, normally open (Radio Shack catalog # 275-1556) Two 6 volt batteries Caution! Both the 4001 and 4070 ICs are CMOS, and therefore sensitive to static

Logic circuits, whether comprised of electromechanical relays or solid-state gates, can be built in many different ways to perform the same functions. There is usually no one “correct” way to design a complex logic circuit, but there are usually ways that are better than others. In control systems, safety is (or at least should be) an important design priority. If there are multiple ways in which a digital control circuit

An electric current through a conductor will produce a magnetic field at right angles to the direction of electron flow. If that conductor is wrapped into a coil shape, the magnetic field produced will be oriented along the length of the coil. The greater the current, the greater the strength of the magnetic field, all other factors being equal: Inductors react against changes in current because of the energy stored

What are Time-Delay Relays? Some relays are constructed with a kind of “shock absorber” mechanism attached to the armature which prevents immediate, full motion when the coil is either energized or de-energized. This addition gives the relay the property of time-delay actuation. Time-delay relays can be constructed to delay armature motion on coil energization, de-energization, or both. Time-delay relay contacts must be specified not only as either normally-open or normally-closed

If the ends of a wire loop are attached to two half-circular metal strips, arranged so that the two strips almost form a complete circle, and those strips are contacted by two “brushes” which connect to opposite poles of a battery, which way will the wire loop rotate?

All About Contactors When a relay is used to switch a large amount of electrical power through its contacts, it is designated by a special name: contactor. Contactors typically have multiple contacts, and those contacts are usually (but not always) normally-open, so that power to the load is shut off when the coil is de-energized. Perhaps the most common industrial use for contactors is the control of electric motors. The

Learning Objectives Rheostat use Wiring a potentiometer as a rheostat Simple motor speed control Use of voltmeter over ammeter to verify a continuous circuit Parts and Materials 6-volt battery Potentiometer, single turn, 5 kΩ, linear taper (Radio Shack catalog # 271-1714) Small “hobby” motor, permanent-magnet type (Radio Shack catalog # 273-223 or equivalent) For this experiment, you will need a relatively low-value potentiometer, certainly not more than 5 kΩ. Cross-References Lessons In Electric Circuits,

Perhaps the most challenging aspect of interpreting ladder diagrams, for people more familiar with electronic schematic diagrams, is how electromechanical relays are represented. Compare these two equivalent diagrams: First, the ladder diagram: Next, the schematic diagram: Based on your observations of these two diagrams, explain how electromechanical relays are represented differently between ladder and schematic diagrams.

AC Motors Perhaps the most important benefit of polyphase AC power over single-phase is the design and operation of AC motors. As we studied in the first chapter of this book, some types of AC motors are virtually identical in construction to their alternator (generator) counterparts, consisting of stationary wire windings and a rotating magnet assembly. (Other AC motor designs are not quite this simple, but we will leave those

As versatile as electromechanical relays can be, they do suffer many limitations. They can be expensive to build, have a limited contact cycle life, take up a lot of room, and switch slowly, compared to modern semiconductor devices. These limitations are especially true for large power contactor relays. To address these limitations, many relay manufacturers offer “solid-state” relays, which use an SCR, TRIAC, or transistor output instead of mechanical contacts