Electromechanical Education

A stepper motor is a “digital” version of the electric motor. The rotor moves in discrete steps as commanded, rather than rotating continuously like a conventional motor. When stopped but energized, a stepper (short for stepper motor) holds its load steady with a holding torque. The widespread acceptance of the stepper motor within the last two decades was driven by the rise of digital electronics. Modern solid-state driver electronics was

Transformers with Multiple Secondaries Transformers are very versatile devices. The basic concept of energy transfer between mutual inductors is useful enough between a single primary and single secondary coil, but transformers don’t have to be made with just two sets of windings. Consider this transformer circuit: Transformer with multiple secondaries provides multiple output voltages. Here, three inductor coils share a common magnetic core, magnetically “coupling” or “linking” them together.

A wound rotor induction motor has a stator like a squirrel cage induction motor, but a rotor with insulated windings brought out via slip rings and brushes. However, no power is applied to the slip rings. Their sole purpose is to allow resistance to be placed in series with the rotor windings while starting (figure below). This resistance is shorted out once the motor is started to make the rotor

AC Motors Perhaps the most important benefit of polyphase AC power over single-phase is the design and operation of AC motors. As we studied in the first chapter of this book, some types of AC motors are virtually identical in construction to their alternator (generator) counterparts, consisting of stationary wire windings and a rotating magnet assembly. (Other AC motor designs are not quite this simple, but we will leave those

Calculate the voltage output by the secondary winding of a transformer if the primary voltage is 35 volts, the secondary winding has 4500 turns, and the primary winding has 355 turns. Vsecondary =

How is it possible to electrically measure the torque output by a permanent-magnet DC motor? Hint: it is very simple, and for large electric motors it involves the use of a shunt resistor. Modify this circuit diagram to include a meter that provides indirect indication of motor torque:

An electric current through a conductor will produce a magnetic field at right angles to the direction of electron flow. If that conductor is wrapped into a coil shape, the magnetic field produced will be oriented along the length of the coil. The greater the current, the greater the strength of the magnetic field, all other factors being equal: Inductors react against changes in current because of the energy stored

Though it may seem strange to cover the elementary topic of electrical switches at such a late stage in this book series, I do so because the chapters that follow explore an older realm of digital technology based on mechanical switch contacts rather than solid-state gate circuits, and a thorough understanding of switch types is necessary for the undertaking. Learning the function of switch-based circuits at the same time that

All About Contactors When a relay is used to switch a large amount of electrical power through its contacts, it is designated by a special name: contactor. Contactors typically have multiple contacts, and those contacts are usually (but not always) normally-open, so that power to the load is shut off when the coil is de-energized. Perhaps the most common industrial use for contactors is the control of electric motors. The

It is very important to keep in mind that the “normal” contact status of a process-actuated switch refers to its status when the process is absent and/or inactive, not “normal” in the sense of process conditions as expected during routine operation. For instance, a normally-closed low-flow detection switch installed on a coolant pipe will be maintained in the actuated state (open) when there is regular coolant flow through the

Don’t just sit there! Build something!! Learning to analyze relay circuits requires much study and practice. Typically, students practice by working through lots of sample problems and checking their answers against those provided by the textbook or the instructor. While this is good, there is a much better way. You will learn much more by actually building and analyzing real circuits, letting your test equipment provide the “answers” instead

So far, we’ve observed simulations of transformers where the primary and secondary windings were of identical inductance, giving approximately equal voltage and current levels in both circuits. Equality of voltage and current between the primary and secondary sides of a transformer, however, is not the norm for all transformers. If the inductances of the two windings are not equal, something interesting happens: transformer v1 1 0 ac 10 sin rbogus1 1 2 1e-12 rbogus2 5 0

Suppose you were to take a 3 kW electric heater rated for 240 VAC and connect it to a 120 VAC power source. How much power would it dissipate when connected to a voltage source equal to half its rating?

Normally, the rotor windings of a wound rotor induction motor are shorted out after starting. During starting, resistance may be placed in series with the rotor windings to limit starting current. If these windings are connected to a common starting resistance, the two rotors will remain synchronized during starting. This is useful for printing presses and drawbridges, where two motors need to be synchronized during starting. Once started, and the

After the introduction of the DC electrical distribution system by Edison in the United States, a gradual transition to the more economical AC system commenced. The lighting worked as well on AC as on DC. Transmission of electrical energy covered longer distances at a lower loss with alternating current. However, motors were a problem with alternating current. Initially, AC motors were constructed like DC motors, but numerous problems were encountered

In ladder logic symbolism, an electromechanical relay coil is shown as a circle, and the contact(s) actuated by the coil as two parallel lines, almost like a capacitor symbol. Given this knowledge, interpret the following ladder logic diagram: How do we know which relay contact is actuated by which relay coil? How does this convention differ from that of standard electrical/electronic schematic diagrams, where the relay coil is

PARTS AND MATERIALS 6-volt battery Low-voltage incandescent lamp (Radio Shack catalog # 272-1130 or equivalent) Long lengths of wire, 22-gauge or larger Household light switch (these are readily available at any hardware store) Household light switches are a bargain for students of basic electricity. They are readily available, very inexpensive, and almost impossible to damage with battery power. Do not get “dimmer” switches, just the simple on-off “toggle” variety used for

Bipolar junction transistors (Also known as BJTs) can be used as an amplifier, filter, rectifier, oscillator, or even a switch, which we cover an example in the first section. The transistor will operate as an amplifier or other linear circuit if the transistor is biased into the linear region. The transistor can be used as a switch if biased in the saturation and cut-off regions. This allows current to flow

PARTS AND MATERIALS Steel flat bar, 4 pieces Miscellaneous bolts, nuts, washers 28 gauge “magnet” wire Low-voltage AC power supply “Magnet wire” is small-gauge wire insulated with a thin enamel coating. It is intended to be used to make electromagnets, because many “turns” of wire may be wrapped in a relatively small-diameter coil. Any gauge of wire will work, but 28 gauge is recommended so as to make a coil with as many