Electromechanical Education

Normally, the ampacity rating of a conductor is a circuit design limit never to be intentionally exceeded, but there is an application where ampacity exceedence is expected: in the case of fuses. A fuse is nothing more than a short length of wire designed to melt and separate in the event of excessive current. Fuses are always connected in series with the component(s) to be protected from overcurrent, so

Perhaps the most challenging aspect of interpreting ladder diagrams, for people more familiar with electronic schematic diagrams, is how electromechanical relays are represented. Compare these two equivalent diagrams: First, the ladder diagram: Next, the schematic diagram: Based on your observations of these two diagrams, explain how electromechanical relays are represented differently between ladder and schematic diagrams.

An electrical switch is any device used to interrupt the flow of electrons in a circuit. Switches are essentially binary devices: they are either completely on (“closed”) or completely off (“open”). There are many different types of switches, and we will explore some of these types in this chapter. Though it may seem strange to cover this elementary electrical topic at such a late stage in this book series, I

So far, we’ve observed simulations of transformers where the primary and secondary windings were of identical inductance, giving approximately equal voltage and current levels in both circuits. Equality of voltage and current between the primary and secondary sides of a transformer, however, is not the norm for all transformers. If the inductances of the two windings are not equal, something interesting happens: transformer v1 1 0 ac 10 sin rbogus1 1 2 1e-12 rbogus2 5 0

PARTS AND MATERIALS 6 volt battery Power transformer, 120VAC step-down to 12VAC (Radio Shack catalog # 273-1365, 273-1352, or 273-1511). One 1N4001 rectifying diode (Radio Shack catalog # 276-1101) One neon lamp (Radio Shack catalog # 272-1102) Two toggle switches, SPST (“Single-Pole, Single-Throw”) A power transformer is specified, but any iron-core inductor will suffice, even the home-made inductor or transformer from the AC experiments chapter! The diode need not be an exact model 1N4001.

Charles Proteus Steinmetz’s first job after arriving in America was to investigate problems encountered in the design of the alternating current version of the brushed commutator motor. The situation was so bad that motors could not be designed ahead of the actual construction. The success or failure of a motor design was not known until after it was actually built at great expense and tested. He formulated the laws

A diode is an electrical device allowing current to move through it in one direction with far greater ease than in the other. The most common kind of diode in modern circuit design is the semiconductor diode, although other diode technologies exist. Semiconductor diodes are symbolized in schematic diagrams such as Figure below. The term “diode” is customarily reserved for small signal devices, I ≤ 1 A. The term rectifier is used

PARTS AND MATERIALS 4001 quad NOR gate (Radio Shack catalog # 276-2401) 4070 quad XOR gate (Radio Shack catalog # 900-6906) Two, eight-position DIP switches (Radio Shack catalog # 275-1301) Two light-emitting diodes (Radio Shack catalog # 276-026 or equivalent) Four 1N914 “switching” diodes (Radio Shack catalog # 276-1122) Ten 10 kΩ resistors Two 470 Ω resistors Pushbutton switch, normally open (Radio Shack catalog # 275-1556) Two 6 volt batteries Caution! Both the 4001 and 4070 ICs are CMOS, and therefore sensitive to static

A special type of relay is one which monitors the current, voltage, frequency, or any other type of electric power measurement either from a generating source or to a load for the purpose of triggering a circuit breaker to open in the event of an abnormal condition. These relays are referred to in the electrical power industry as protective relays. The circuit breakers which are used to switch large quantities

Brushless DC motors were developed from conventional brushed DC motors with the availability of solid state power semiconductors. So, why do we discuss brushless DC motors in a chapter on AC motors? Brushless DC motors are similar to AC synchronous motors. The major difference is that synchronous motors develop a sinusoidal back EMF, as compared to a rectangular, or trapezoidal, back EMF for brushless DC motors. Both have stator created

A tool designed to calculate the maximum speed, minimum time per step and maximum power of a stepper motor

Don’t just sit there! Build something!! Learning to analyze relay circuits requires much study and practice. Typically, students practice by working through lots of sample problems and checking their answers against those provided by the textbook or the instructor. While this is good, there is a much better way. You will learn much more by actually building and analyzing real circuits, letting your test equipment provide the “answers” instead

Pulse Width Modulation (PWM) uses digital signals to control power applications, as well as being fairly easy to convert back to analog with a minimum of hardware. Analog systems, such as linear power supplies, tend to generate a lot of heat since they are basically variable resistors carrying a lot of current. Digital systems don’t generally generate as much heat. Almost all the heat generated by a switching device

Single phase synchronous motors are available in small sizes for applications requiring precise timing such as time keeping, (clocks) and tape players. Though battery powered quartz regulated clocks are widely available, the AC line operated variety has better long term accuracy—over a period of months. This is due to power plant operators purposely maintaining the long term accuracy of the frequency of the AC distribution system. If it falls

SCRs are unidirectional (one-way) current devices, making them useful for controlling DC only. If two SCRs are joined in back-to-back parallel fashion just like two Shockley diodes were joined together to form a DIAC, we have a new device known as the TRIAC: (Figure below) The TRIAC SCR equivalent and, TRIAC schematic symbol Because individual SCRs are more flexible to use in advanced control systems, these are more commonly seen

Normally, the rotor windings of a wound rotor induction motor are shorted out after starting. During starting, resistance may be placed in series with the rotor windings to limit starting current. If these windings are connected to a common starting resistance, the two rotors will remain synchronized during starting. (Figure below) This is useful for printing presses and draw bridges, where two motors need to be synchronized during starting. Once

A switch can be constructed with any mechanism bringing two conductors into contact with each other in a controlled manner. This can be as simple as allowing two copper wires to touch each other by the motion of a lever, or by directly pushing two metal strips into contact. However, a good switch design must be rugged and reliable, and avoid presenting the operator with the possibility of electric shock.

PARTS AND MATERIALS 6 volt battery Potentiometer, single turn, 5 kΩ, linear taper (Radio Shack catalog # 271-1714) Small “hobby” motor, permanent-magnet type (Radio Shack catalog # 273-223 or equivalent) For this experiment, you will need a relatively low-value potentiometer, certainly not more than 5 kΩ. CROSS-REFERENCES Lessons In Electric Circuits, Volume 1, chapter 2: “Ohm’s Law” LEARNING OBJECTIVES Rheostat use Wiring a potentiometer as a rheostat Simple motor speed control Use of voltmeter over ammeter

Synchronous motors load the power line with a leading power factor. This is often useful in cancelling out the more commonly encountered lagging power factor caused by induction motors and other inductive loads. Originally, large industrial synchronous motors came into wide use because of this ability to correct the lagging power factor of induction motors. This leading power factor can be exaggerated by removing the mechanical load and over exciting

PARTS AND MATERIALS Steel flat bar, 4 pieces Miscellaneous bolts, nuts, washers 28 gauge “magnet” wire Low-voltage AC power supply “Magnet wire” is small-gauge wire insulated with a thin enamel coating. It is intended to be used to make electromagnets, because many “turns” of wire may be wrapped in a relatively small-diameter coil. Any gauge of wire will work, but 28 gauge is recommended so as to make a coil with as many